How Innovative Roof Coating Technology Saved a West Bend Business Time and Money
When the management team at a local industrial facility discovered severe leaking and deterioration on their 15-year-old metal roof, they feared a complete replacement was their only option. Facing potential production disruptions and a six-figure replacement cost, they reached out to Schweitzer Spray Coatings, LLC for a professional assessment.
“We specialize in extending the life of commercial and industrial roofs using advanced spray coating technology,” explains the Schweitzer team. “Many building owners don’t realize there are alternatives to full replacement.”
The Challenge: A Deteriorating Industrial Roof
The 30,000-square-foot metal roof showed significant signs of wear including:
- Rusting seams and fasteners
- Multiple active leaks affecting production areas
- Deteriorated sealant around roof penetrations
- Poor insulation leading to high energy costs
Wisconsin’s harsh seasonal weather had taken its toll on the aging structure. The facility management team initially received quotes for complete roof replacement ranging from $300,000-$400,000, plus the cost of potential production downtime.
The Solution: Comprehensive Roof Restoration
After a thorough inspection, the Schweitzer Spray Coatings team proposed a restoration solution that would address all existing problems while adding years of life to the roof. Their approach included:
- Power washing the entire roof surface
- Addressing rust and corrosion issues
- Repairing damaged seams and fasteners
- Applying a specialized coating system designed to create a waterproof, seamless membrane
- Adding UV and heat-reflective properties to improve energy efficiency
The Implementation Process
The restoration project was completed in stages to minimize disruption to daily operations. The Schweitzer team worked around the facility’s production schedule, often taking advantage of weekends and off-hours to complete the most disruptive aspects of the work.
The spray coating application created a seamless, waterproof membrane across the entire roof surface. This specialized coating bonded directly to the existing metal, sealing fasteners, seams, and penetrations while providing protection against rust, UV damage, and temperature fluctuations.
The Results: Significant Savings and Improved Performance
The restoration approach delivered multiple benefits compared to a full replacement:
Cost Savings: The complete restoration project cost approximately 30% of what a full replacement would have required.
Minimal Disruption: The facility maintained normal operations throughout most of the restoration process, avoiding costly production shutdowns.
Energy Efficiency: The reflective properties of the new coating system reduced heat absorption, lowering cooling costs during summer months.
Extended Roof Life: The restoration added an estimated 15+ years to the roof’s functional lifespan, with proper maintenance.
Environmental Benefits: By restoring rather than replacing, tons of roofing material was kept out of local landfills.
Why Roof Coating Makes Sense for Industrial Facilities
Roof restoration through professional coating systems offers several advantages for industrial and commercial buildings:
- Cost-Effective: Typically costs 30-50% less than full replacement
- Minimally Disruptive: Most businesses can operate normally during application
- Tax Advantages: Often qualifies as maintenance rather than capital improvement
- Sustainability: Reduces landfill waste and energy consumption
- Adaptability: Works on various roof types including metal, rubber, and modified bitumen
About Schweitzer Spray Coatings, LLC
Based in West Bend, Wisconsin, Schweitzer Spray Coatings specializes in commercial and industrial roof coating services. Using cutting-edge spray technology, they provide solutions that make roofs water-, heat-, UV-, and rust-resistant. Their comprehensive services include roof coatings and power washing to extend roof life and improve efficiency.
The company serves commercial building owners, industrial facilities, and property managers throughout the region, offering professional assessments and customized solutions for roof maintenance and restoration.
Protect Your Investment
If your commercial or industrial roof is showing signs of age or damage, consider a professional assessment before committing to costly replacement. Contact Schweitzer Spray Coatings at 262-305-4249 or visit sspraycoatings.com to learn more about how roof coating technology can save your business time and money while extending the life of your existing roof.
For additional information, connect with Schweitzer Spray Coatings on Facebook or email directly at luke@sspraycoatings.com.